Introduction
DERCO Mould, established in 2003, is redefining the landscape of plastic packaging with a suite of advanced tooling solutions. Specializing in Multi cavity Plastic Mold production, DERCO Mould delivers custom injection molds that guarantee consistent part quality across batch sizes from 2 cavities up to 24 cavities. Our range includes high-speed T mold configurations for ultra-high-volume runs, Gas assisted mold technology for lightweight designs, Overmold systems for complex assemblies, and Interchangeable Mold insert options that cut downtime and tooling costs.
Revolutionizing High-Volume Production
Stack mold platforms deliver a 40% molding cost reduction by doubling output per cycle. Combining our signature T mold format with a 2-layer stack and Auto Unscrew system—powered by hydraulic cylinders or oil motors—DERCO Mould achieves cycle times as low as 15 seconds. Whether you require a 4-cavity or 24-cavity Multi cavity Plastic Mold layout, our designs optimize plastic flow balance and cooling efficiency. The integration of a T mold design ensures rapid mold changes, while our Gas assisted mold expertise allows walls as thin as 0.5 mm without warpage, reducing material usage by up to 20%.
Tailored Design and Interchangeability
Every project benefits from our flexible Interchangeable Mold insert architecture, enabling clients to swap inserts in under 30 minutes without full mold removal. With DME and HASCO standard compliance, you can adapt cavity count, runner styles, and Overmold stations on the fly. Our engineers employ advanced simulation tools to refine part geometry, ensuring uniform filling and minimizing sink marks. The result: high-precision components for bottles, trays, lids, and containers in automotive, electronics, medical, and consumer-packaging markets.
Advanced Material and Assembly Options
DERCO Mould’s Overmold capabilities facilitate two-shot molding of soft-touch grips and rigid bases in a single cycle. Pairing Overmold stations with Gas assisted mold channels, we achieve complex overmolded assemblies with bond strengths exceeding 8 MPa. For multi-material parts, our Interchangeable Mold insert system supports rapid conversion between polymer grades—PA, PP, PC, ABS—without extended downtime. From thin-wall packaging to ergonomic handles, our solutions meet stringent ISO 9001 and ISO 13485 standards.
Stringent Quality Control and After-Sales Support
Each mold component is manufactured to individual standard drawings and rigorously inspected with CMM, hardness testing, and metallographic analysis. After delivery—packaged in export-grade wooden crates—our full-range after-sales service assures uninterrupted production. DERCO Mould provides spare parts kits, on-site commissioning engineers, and a global partner network for field maintenance. We also supply custom electrodes on request, ensuring rapid cavity refurbishment and mold life extending beyond two million cycles.
Global Reach, Local Expertise
With a 6,000 m² facility, 100 skilled employees, and a long-standing client roster across automotive, household appliances, electronics, and medical equipment sectors, DERCO Mould delivers one-stop injection molding solutions worldwide. From initial model optimization through mold trial and delivery, our project managers maintain transparent communication and detailed reporting. Whether you need a bespoke Multi cavity Plastic Mold or a standardized T mold, DERCO Mould is your partner for cost-effective, high-throughput manufacturing.
Contact Us
Discover how DERCO Mould can elevate your plastic packaging production with advanced Gas assisted mold, Overmold, and Interchangeable Mold insert solutions. For inquiries and custom quotes, please reach out:
WhatsApp: +8613620958219
Email: Sales@derco-mould.com
