Precision Electronic Component Injection Molds for Advanced Manufacturing Applications
Electronic plastic molds serve as the foundation for producing critical components across industries, from computer and phone parts to sophisticated medical devices. At DERCO, we specialize in manufacturing high-performance electronic component injection mold solutions that meet the most demanding specifications.
Advanced Manufacturing Process for Superior Molds
Our proven methodology for creating premium-grade molds combines cutting-edge technology with decades of expertise:
Precision Design Engineering
Advanced 3D/2D CAD/CAM software implementation
DFM (Design for Manufacturability) analysis
Flow simulation for optimal material distribution
Material Selection Expertise
High-grade steel (P20, H13, S136) for extended durability
Aluminum alloys for rapid prototyping molds
Custom material solutions for specialized applications
State-of-the-Art CNC Machining
5-axis machining centers with ±0.005mm tolerance
EDM (Electrical Discharge Machining) for complex geometries
High-speed milling for superior surface finishes
Surface Enhancement Processes
Mirror polishing for optical-grade components
Texture application (VDI 3400 standard)
Protective coatings to enhance mold longevity
Comprehensive Validation Protocol
First-article inspection reports
CMM (Coordinate Measuring Machine) verification
Production trial runs with actual materials
Specialized Mold Solutions for Diverse Applications
Our portfolio includes innovative mold technologies:
Family injection mold configurations for multi-component assemblies
Household plastic injection mold solutions for consumer products
Custom precision tooling for medical and aerospace applications
Multi cavity plastic mold systems for high-volume production
DERCO's Manufacturing Capabilities
With mold weights ranging from 100kg to 25 tons and compatibility with injection machines from 100 to 2000-ton clamp force, we serve:
Automotive electronics manufacturers
Consumer electronics brands
Medical device producers
Industrial equipment suppliers
Project Management Excellence
Our end-to-end service includes:
• Dedicated project managers for each electronic component injection mold
• Weekly progress reports with digital documentation
• DFM feedback within 48 hours of inquiry
• Strict quality control at all production stages
Why Choose DERCO Molds?
30% faster lead times through optimized family injection mold systems
15% material savings with intelligent multi cavity plastic mold designs
99.8% first-pass success rate for household plastic injection mold production
ISO 9001:2015 certified custom precision tooling processes
Technical Specifications
| Feature | Specification |
|---|---|
| Maximum Mold Size | 2500×1800×800mm |
| Cavity Tolerance | ±0.01mm |
| Surface Finish | Ra 0.05μm achievable |
| Cooling Time Optimization | Conformal cooling channels available |
| Lifespan | 1+ million cycles for production molds |
Commitment to Innovation
Our R&D team continuously develops:
Quick-change family injection mold systems
Energy-efficient household plastic injection mold designs
Micro-precision electronic component injection mold solutions
High-productivity multi cavity plastic mold configurations
Our team stands ready to transform your component concepts into production-ready solutions with unmatched quality and efficiency.